A brief analysis of 13 steps of non-standard automation equipment design and manufacture

With the development of industry, the demand for non-standard automation equipment is increasing. Non-standard automation equipment now has become the important auxiliary equipment of many industries, when we need non-standard automation equipment, non-standard automation equipment design and manufacturing steps is what?

I. determine development projects and understand customer requirements, including product quality requirements, equipment production efficiency requirements, and equipment working environment

2. Product analysis

1. Understand the production process, size requirements and incoming materials of the product in all aspects

2. Communicated with customers about matters needing attention in the production process and technical parameters of the place where the equipment is used

Third, formulate a plan

Engineers discuss and analyze the equipment scheme, which includes: equipment schematic diagram (overall schematic diagram, partial schematic diagram), mechanism introduction of each part, action description and technical parameters of equipment

Iv. Program review

Consists of engineering personnel team conducted a process-based, to plan for review, audit contents include: the feasibility evaluation equipment, equipment cost estimation, equipment production efficiency evaluation, the structure of each part feasibility evaluation

V. program improvement

Rectify the problems discussed in the plan review.

Vi. Customers determine the design scheme

The design scheme is handed over to the client, and the client makes the final decision according to the demand.

Design and development

The engineering department shall arrange engineers to design the mechanism, and make the machine assembly drawing and part drawing (parts shall be marked according to national standards).

Select the executive components, electrical control parts and list of processing parts and standard parts purchase orders, action instructions.

Viii. Institutional review

A team of engineers shall be formed to review the drawings designed.

Parts processing and standard parts purchasing

10. Inspection and warehousing of processing parts and standard parts

11. Machine assembly

12. Machine debugging

Packaging and shipping

Non-standard automation design considerations:

1. For products that have been produced in the old-fashioned process. Let your shelves, and not just technical personnel communication, communication to find the actual operation of manufacturing workers to understand the problems in the actual production process and ideas, often will have unexpected harvest.

2. Analyze the conditions required for the preliminary design scheme. The production process of products, the formulation of equipment technical parameters, the identification of the comprehensive manufacturing cost that can be borne, the comparison of the comprehensive performance of traditional manufacturing processes, etc., should be as detailed as possible.

3. Select the ideal processing orientation. Matters needing attention: safety, humanization, equipment cleaning, the possibility of equipment combination, etc. In my opinion, the most important step of non-standard equipment design has reflected the advantages and disadvantages of the equipment.

4. Reasonable combination of functional parts. Note: consider the possibility and universality of the upgrade reasonably. After all, we don't want to use them exclusively.

5. Equipment optimization, needless to say, requires the most time, but many designers are most reluctant to spend time and energy. It requires constant optimization on the day the equipment is completed.